PRODUCTS AND SOLUTIONS

PRODUCTS AND SOLUTIONS

Hairpin generator laser welding machine

HAIRPIN LASER WELDING MACHINE FOR HAIRPIN MOTORS

Introduction:

It is a high-tech laser welding equipment integrating laser, 3D vibration lens , weld joint identification system, Jack-up positioning mechanism and fixture system.

Mainly applied to the new energy automobile hairpin laser welding, fully automatic equipment integrated into the double speed chain of the fixed sub-production line.

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Advantages

The first self-developed Hairpin generator laser welding machine for new energy automobile in China

Hairpin laser welding has concentrated energy, small thermal influence range, accurate control, good welding effect and consistency

CCD visual positioning system, searching weld joint fast and accurate fast and high precision weld searching and automatic welding, strong applicability

Double speed chain in and out mode, compact and stable structure, high automaticity and efficiency

Welding spot drawing force > 500N, Welding spot fusion area > 5mm², Welding spot porosity < 10%, PIN line misalignment < 0.5mm

Combined with high flexible movement system, it can meet the welding requirements of stator Hairpin with various heights, diameters and rows

Specification parameter

No.

Name

Parameter

1

Weld joint No.

 144 welding spots

2

Welding joint row No.

3 rows

3

Compatible stator height range

80~200mm

4

Compatible stator diameter range

125-250mm

5

Single Pin specifications

W*L=3.25mm*1.7mm

6

Pin base material

Oxygen-free copper TU2

7

Pin clamping force requirement

≥500N

8

Equipment beat

133s

Finished sample

Hairpin laser welding of hairpin motors

Hairpin laser welding of hairpin motors

Hairpin laser welding of hairpin motors

Copper wire laser cleaning